FMCSA-Required Exam Guide

What Happens at a
DOT Physical Exam?

A step-by-step walkthrough of every component the medical examiner checks — and exactly what you need to bring, know, and do to walk out with your CDL medical card.

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The DOT Physical in 60 Seconds

A DOT physical — also called a CDL physical, DOT medical exam, or FMCSA physical — is a medical examination required by 49 CFR Part 391.41 for all commercial motor vehicle (CMV) drivers. The exam must be performed by a certified Federal Medical Examiner (CME) listed on the FMCSA National Registry. You leave with a Medical Examiner's Certificate (MEC), commonly called your CDL medical card, which must be renewed every 24 months (or more often for drivers with certain conditions).

The exam covers 13 body systems and typically takes 30–60 minutes. There is no appointment required when you order through WorkOccMed — visit any of 15,000+ certified sites the same day.

1

Check-In & Medical History Form

You'll complete MCSA-5875 — the Medical Examination Report. It asks about past and current medical conditions, surgeries, medications, sleep disorders, and substance use. Answer honestly; falsifying federal forms is a federal violation. The examiner will review your answers before the physical portion begins.

2

Vision Test

You need at least 20/40 acuity in each eye, with or without correction. The examiner tests distant visual acuity, field of vision (70° peripheral in horizontal meridian), and the ability to distinguish traffic signal colors (red, green, amber). Drivers who can only meet standards with glasses or contacts receive a "must wear corrective lenses" restriction on their certificate.

3

Hearing Test

You must perceive a forced whispered voice in the better ear at not less than 5 feet with or without the use of a hearing aid. Alternatively, the audiometric test requires a hearing loss not greater than 40 dB in the better ear. If you use a hearing aid, you may need to wear it during the exam and will receive a restriction notation.

4

Blood Pressure & Pulse Check

Blood pressure is measured in both arms. The certificate duration depends on your reading:

StageReadingCertificateFollow-Up
NormalBelow 140/9024 monthsNone
Stage 1140–159 / 90–9912 monthsTreat & recheck
Stage 2160–179 / 100–10912 monthsTreat to <140/90 within 3 months
Stage 3180/110 or aboveDisqualifiedTreat, then reapply
5

Urinalysis

You'll provide a urine sample. This is NOT a drug screen — the examiner tests for protein, blood, and glucose to screen for diabetes and kidney disease. A separate DOT 5-panel drug test (ordered by your employer or C/TPA) is a distinct requirement covered by 49 CFR Part 40.

6

Physical Examination (13 Body Systems)

The examiner performs a head-to-toe physical covering all 13 systems required by FMCSA:

👁️

Eyes

Pupils, eye movement, peripheral vision, color recognition

👂

Ears

Ear canals, whisper test, hearing aid use

🫁

Lungs & Chest

Auscultation for wheezing, crackles, or reduced breath sounds

❤️

Heart

Rhythm, murmurs, rate, EKG history review

🩺

Abdomen

Organomegaly, masses, hernia

🧠

Neurological

Reflexes, coordination, tremors, seizure history

💪

Musculoskeletal

Limb function, grip strength, range of motion

🩸

Vascular

Peripheral pulses, varicosities

🦴

Spine & Posture

Scoliosis, disc disease, flexibility

🔬

Genitourinary

Hernia check, urinalysis findings

🧴

Skin

Jaundice, rashes, needle marks

🗣️

Throat & Neck

Thyroid, lymph nodes, airway

🧬

General Appearance

Overall impression, alertness, signs of substance use

What to Bring to Your DOT Physical

Missing documents can delay or prevent certification. Bring all of the following:

Common Disqualifying Conditions

The following conditions disqualify a driver unless they hold a specific FMCSA exemption or meet exception criteria:

🚫

Blood Pressure ≥ 180/110

Temporary disqualification; treat and return with controlled BP

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Vision Below 20/40

Both eyes tested; corrective lenses allowed; monocular drivers need a federal vision exemption

🚫

Epilepsy / Seizure History

Disqualifying unless seizure-free for 8 years off medication (FMCSA exemption available)

🚫

Insulin-Dependent Diabetes

No longer automatically disqualifying — federal insulin exemption program exists; requires annual review

🚫

Positive Drug/Alcohol Result

Requires SAP evaluation and DOT return-to-duty process before recertification

🚫

Untreated Sleep Apnea

Not automatically disqualifying, but severe untreated OSA may be; CPAP compliance typically required

Frequently Asked Questions

How long does a DOT physical exam take?

30 to 60 minutes for most drivers. If additional testing is required (EKG, specialist letter, or lab work), you may need to return or wait for results before the examiner can certify you.

What do I need to bring to a DOT physical?

Photo ID, medication list with dosages, eyeglasses or contacts if worn, hearing aid if worn, and any specialist letters for chronic conditions. Missing documentation is the most common reason drivers leave without their certificate.

Can I fail a DOT physical?

Yes. The most common reasons are blood pressure above 180/110, vision below 20/40, positive drug/alcohol results, uncontrolled diabetes, and severe untreated sleep apnea. Many disqualifying conditions are treatable — if you fail today, you can treat and return.

Is the urine test at the DOT physical a drug test?

No. The urinalysis during the physical checks for protein, glucose, and blood — it screens for kidney disease and diabetes, not drugs. The DOT 5-panel drug test is a separate test ordered by your employer or C/TPA under 49 CFR Part 40.

What blood pressure is too high for a DOT physical?

180/110 or above (Stage 3) results in disqualification. Stage 1 (140–159/90–99) and Stage 2 (160–179/100–109) earn a 12-month certificate with a recommendation to treat. Get your BP under control before your exam if possible.

How long is a DOT medical card valid?

24 months for most drivers. Drivers with blood pressure Stage 1–2, insulin exemptions, or other monitored conditions may receive a 12-month, 3-month, or even shorter certificate depending on what the examiner determines is appropriate.

What is the difference between a DOT physical, CDL physical, and DOT medical exam?

They are all the same exam — the FMCSA-required medical examination under 49 CFR Part 391. "DOT physical," "CDL physical," "DOT medical exam," "FMCSA physical," and "CDL medical exam" are used interchangeably. The result is the same: MCSA-5876, your Medical Examiner's Certificate.

Can I use any doctor for my DOT physical?

No. The examiner must be listed on the FMCSA National Registry of Certified Medical Examiners. WorkOccMed works exclusively with FMCSA-certified examiners at 15,000+ sites nationwide.

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